We worked from!
He gave us a 6 inch Tiger Mech figure and a few photos to work from.
The helmet crest piece, in translucent green acrylic, is stunning!
Our customer had a great time at Fanime 2012, everyone want to know where he got his costume. He put 150 plus hours into the little details. I would think their hearts skipped a beat when they heard the cost.
I believe there are 16 different molds 4 of the molds were used for 2 parts. Plus 6 parts that did require molds. Totaling 26 parts plus a few spares.
We still make him a few parts for his new costumes.
LINK to Vacuum Forming Page